Avoiding Malfunctions in Hydraulic Systems: Oil Level Checks
Hydraulic systems are complex and intricate devices, where routine procedures like checking the oil level play a crucial role. To achieve the highest efficiency and ensure the hydraulic system operates for as long as possible without malfunction, optimal conditions must be maintained.
Pay Attention to Quality!
For a hydraulic system to operate efficiently and reliably over the long term, a strong foundation is essential. While there are many manufacturers and products available, quality is not always up to standard. If you are considering budget options, proceed with caution and seek the opinion of an independent expert regarding the product.
Even a single low-quality component can impact the entire system’s operation. It can reduce efficiency and shorten the lifespan. In the best case, only the problematic part needs replacement; in the worst, a malfunctioning unit could damage other parts of the system.
Oil-Related Issues in Hydraulic Systems
Purchasing a modern, high-quality hydraulic tank should be the first step, as it also simplifies the oil level checking process. At MPH, we only carry products from reliable manufacturers. If you have any questions about a product, our experienced staff is here to help.
Even with the utmost care, oil-related issues can arise. The most common is contamination. To avoid this, always ensure filters are in good condition, and perform oil changes as recommended by the manufacturer when checking the oil level.
Another potential issue is water entering the oil. Check for water sources within the system, and if water contamination occurs, it can be remedied with a water separator.
Viscosity degradation is also a known issue in hydraulic equipment. This can be prevented by using oil specifically formulated for the machine and ensuring it remains uncontaminated. It’s advisable to periodically check viscosity, as degradation leads to inefficient operation and, in the worst cases, system failure.
Temperature fluctuations are also critical. Use a lubricant suited to the machine’s operating temperature range; otherwise, the oil’s lifespan may be drastically shortened, requiring more frequent changes.
Hydraulic hoses and pipes also play an essential role in maintaining the proper oil level. These components are responsible for fluid transport, and incorrect sizing or fitting can reduce efficiency.
Expert Assistance for Oil Level Checks
Many maintenance tasks can be done at home, and studying the machine’s manual can help identify sources of problems. However, if you lack the necessary experience and expertise, it’s worth enlisting a professional to periodically assess the equipment’s condition and perform the appropriate procedures. This helps prevent major malfunctions, ensuring the system operates efficiently for years to come.
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